WNMU03 Metal Lathe Cutting Insert

  About the product

Material & Coating Technology

• Base Material: Metal lathe cutting tools High-grade cemented carbide with a micrograin structure (grain size 1.0–1.5μm) and cobalt binder content of 7–9%, balancing hardness (90–92 HRA) and toughness for heavy milling loads.

• Coating Options: Advanced multi-layer coatings (e.g., TiAlN via PVD or AlTiN via CVD) with a thickness of 3–6μm, enhancing wear resistance by 30–40% and reducing friction coefficient to ≤0.35. Coatings provide oxidation resistance up to 900–1,000°C, supporting high-temperature machining.

• Thermal Stability: Improved thermal conductivity (25–30 W/m·K) minimizes heat buildup during prolonged milling, reducing thermal stress on both the insert and workpiece.

The TG1225 grade insert, featuring a gray color and a range of hardness levels from P20-P35, M20-M35, to K20-K35, is equipped with a PVD coating. This insert is made from microcrystalline carbide that has been optimized for enhanced wear resistance and toughness. It is further enhanced by a nanocrystalline TiALSiN coating, which offers high bonding strength. These combined features provide a broad performance spectrum, making it highly suitable for general machining processes of both steel and stainless steel materials.

Geometric & Dimensional Parameters

• Design: Double-sided with 8 active cutting edges (4 per side), maximizing tool utilization and lowering per-part costs.

• Cutting Edge: Sharp, honed cutting edges with a micro-radius (0.01–0.03mm) for clean material entry and reduced cutting forces.

• Thick Gauge Construction: Enhanced thickness (typically 4–6mm, depending on size) for superior collapse resistance, with tight dimensional tolerances (±0.015mm) ensuring consistent fit in toolholders.

• Non-Directional Design: Symmetrical geometry enables bidirectional use (left/right cutting), eliminating orientation errors and simplifying setup.

The TG6275 Milling inserts grade insert comes in a variety of colors and offers hardness levels ranging from H15 to H30 and S15 to S30, enhanced with a PVD coating. This insert utilizes an AlCrN PVD layer, which is specifically designed to harden steel parts within the 40-55 degree hardness range. It is particularly adept at processing high-hardness quenched steel with a hardness of up to 50 degrees, offering a colorful and efficient machining solution.

Machining Performance Metrics

• Cutting Forces: Optimized rake angles (-5° to +3°) and edge geometry reduce cutting forces by 15–20% compared to standard shoulder milling inserts, minimizing machine tool wear.

• Cutting Speed Range:

• Steel (carbon/alloy): 180–300 m/min

• Stainless Steel: 150–250 m/min

• Tough Alloys: 120–200 m/min

• Feed Rate: 0.15–0.4 mm/tooth, supporting efficient material removal in shoulder milling operations.

• Depth of Cut: Suitable for medium to heavy shoulder milling with a depth range of 2–8mm, depending on insert size.

The TG1115 grade insert, featuring a distinctive purple color, is designed for a hardness range of P15-P25, M10-M25, and K10-K25, and is enhanced with a PVD coating. This insert utilizes a microcrystalline carbide substrate that offers optimized wear resistance and toughness. It is coated with a bronze-colored TiAlSiN PVD layer, which is known for its high bonding strength. This coating is particularly effective for processing hard materials, steel, and stainless steel, making it suitable for materials with a hardness of 28-50 degrees. The TiAlSiN coating provides a combination of hardness and thermal stability, which is essential for withstanding the high temperatures and wear encountered during the machining of such hard materials

Durability & Lifespan

• Fracture Resistance: Thick edge design and tough carbide substrate resist chipping and edge fracture, even under intermittent cutting conditions.

• Per Edge Lifespan: 80–150 minutes of continuous milling on steel under optimal parameters; 60–120 minutes on stainless steel due to higher abrasiveness.

• Total Service Life: 640–1,200 minutes across all 8 cutting edges, extending tool change intervals and reducing downtime.

Compatibility & Application Range

• Workpiece Materials: Ideal for machining steel (carbon, alloy), stainless steel (304, 316), and tough materials like high-strength alloys.

• Compatible Machines: CNC milling centers (vertical/horizontal), shoulder milling machines, and high-power machining centers with spindle torque ≥40 Nm.

• Primary Application: Specialized for shoulder milling operations, delivering precise 90° shoulder angles and smooth surface finishes (Ra ≤ 2.0μm in roughing, Ra ≤ 1.0μm in semi-finishing).

Cost-Effectiveness Metrics

• Tool Utilization: Double-sided design with 8 edges reduces tool consumption by 40–50% compared to single-sided inserts.

• Low Replacement Frequency: Long lifespan and fracture resistance lower tooling costs per part, making them a cost-effective solution for high-volume production.

About Our Company 

Jinan Xinxin Trading Co., Ltd. is a company specializing in a full range of turning tools, milling tools, holemaking tools, carbide cutting tools, machine tool accessories and

 other products. At the same time, we accept non-standard product customization and provide perfect tooling solutions for the machining and manufacturing industry. 

After years of development, our company firmly believe in the concept of integrity-based, with high-quality service so that the company's products are exported to

 Europe, the Middle East, South America, Southeast Asia throughout the world's more than 40 industrialized countries and regions, won the majority of domestic

 and foreign customers to support and trust.

Jinan Xinxin Trading Co., Ltd. was founded in 2012, is an excellent comprehensive imported CNC cutting tools agents in Shandong, the company firmly believe in 

the concept of good faith, with high quality and attentive service. The company believes in the concept of good faith, with high quality and attentive service. For

 the various machining enterprises to supply the world's famous brands of imported CNC cutting tools, machining center tools.

Company Brands

Our company brand IRONROOT series products, with excellent quality and perfect service, strive to reduce the cost of using tools for you.

Main products

Our company, as an important link in the machining field, is following and driving its whole system to run. Our distribution of products has become increasingly systematized, mainly including: Sandvik Coromant sandvikcoromant, Seco, Walter, Kennametal Group Kennametal, Mitsubishi MITSUBISHI, Sumitomo Sumitomo, Kyocera Sholette Kyocera CERATIP, Toshiba, Daijie, Hitachi Tools HITACHI TOOL, ISCAR ISCAR, German cobalt collar Guehring, TEGUTEC TAEGUTEC, KORLOY KORLOY and so on.

Domestic brands: Zhuzhou Diamond Brand, Zigong Great Wall Brand, Zhuzhou Jingcheng Brand, Chengdu Yingge, Ha Yigong, Harbin Tool Factory, Southwest Tools, Chengqi Tools, Shaanxi Cemented Carbide, Zhuzhou Cemented Carbide, Guizhou Yihai, Shanghai Tool Factory and a series of domestic and foreign well-known brands of manufacturers of various types and specifications of CNC blades, Metal lathe tools CNC cutting tools, whole tools, machine-clamped blades, welded blades, toolposts, shank, holder, tungsten steel slats, bars. Tungsten steel slats and bars.

At present, our company's product range includes turning tools, milling tools, drilling tools, tooling systems, carbide cutting tools, machine tool accessories and so on.

Our Customer Reviews

Our products are exported to various countries,milling insert  including the United States, the United Kingdom, Spain, Italy, Belgium, France, Germany, etc., and are deeply loved and supported by users in these countries. Metal lathe tools

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Welcome to inquire about the prices, and we will provide you with the best service.

Website: https://www.ironrootcnctools.com
Whatsapp/Mobile: +86 13969129141
Email: lronroot190@gmail.com