DNMG150404-PK TG4245 CNC Carbide Inserts for Steel with High Precision

DNMG150404-PK TG4245 CNC Carbide Inserts for Steel with High Precision

Double-Sided Turning DNMG1504 Rhombus 55 Insert

High Precision Machining: Specifically engineered to deliver exceptional accuracy, ensuring that machined steel parts meet the strictest dimensional and surface finish requirements. This precision minimizes the need for secondary operations, saving both time and cost in the manufacturing process.
Double - Sided Reusability: The double - sided design allows for extended usage. Once one cutting edge wears out, simply rotate the insert to utilize the other fresh cutting edge, effectively doubling the tool life and reducing the frequency of insert replacement. This not only cuts down on tool costs but also minimizes machine downtime.
Optimal Geometry for Stability: With its 55 - degree rhombus shape, the DNMG1504 insert offers excellent stability during turning operations. The unique geometry distributes cutting forces evenly, reducing vibrations and enabling smooth, chatter - free machining even at high speeds and heavy cuts. This stability is crucial for achieving consistent quality in steel machining.
Efficient Chip Control: The PK chipbreaker design is tailored for steel materials, efficiently breaking long, stringy steel chips into smaller, more manageable pieces. This prevents chips from interfering with the cutting process, avoiding potential damage to the workpiece, tool, and machine, and ensuring a continuous and efficient machining operation.
Superior Coating Performance: The TG4245 coating provides multiple benefits. It significantly reduces friction between the insert and the workpiece, lowering cutting forces and heat generation. This results in less tool wear, longer tool life, and improved surface finish of the machined steel. Additionally, the coating offers enhanced corrosion resistance, protecting the insert from chemical attacks during machining.
Versatile Application: Ideal for a wide range of turning operations on various types of steel, including carbon steel and alloy steel. Whether it's roughing, semi - finishing, or finishing, these inserts can handle different machining requirements with ease, making them a versatile choice for diverse manufacturing applications.

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Product Details

The DNMG150404 - PK TG4245 CNC Carbide Inserts are expertly designed for high - precision steel machining.

With a 55 - degree rhombus shape and a double - sided structure, these inserts offer remarkable versatility and durability. The "DNMG150404" model indicates specific dimensions: an inscribed circle diameter of approximately 15.875mm, a thickness of 4.76mm, and a tip radius of 0.4mm, ensuring precise cutting in various turning operations.

The PK chipbreaker geometry is a standout feature, optimized to break steel chips efficiently, preventing them from tangling and causing disruptions during machining. This not only enhances the quality of the machined surface but also improves the overall efficiency of the process. Coated with the advanced TG4245 coating, these inserts provide excellent wear resistance, reducing friction and heat generation. The coating's multi - layer structure offers superior adhesion to the carbide substrate, protecting the cutting edges and extending the insert's lifespan.

These inserts are double - sided, allowing users to flip them over and use the other cutting edge once the first side wears out, effectively doubling the tool life and reducing costs. Whether it’s roughing to quickly remove material or finishing for a smooth surface finish, the DNMG150404 - PK TG4245 inserts deliver consistent performance, making them an essential choice for professionals in the automotive, aerospace, and general metalworking industries seeking reliable and high - quality steel machining solutions.